Automated welding and assembly equipment
  • Automated welding and assembly equipment
  • Automated welding and assembly equipment

Automated welding and assembly equipment

Typical application: Automotive electronic component housings, outdoor electronic equipment, solution packaging, medical equipment

The automated welding assembly equipment provided by Spade is specially designed for the fields of automotive electronics, outdoor electronics and solution packaging. Efficient, precise and reliable welding technology improves production efficiency and ensures product quality.

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    Overview

    Automatic welding assembly equipment for vent products is a derivative business of SST POROUS® Vent Solutions, which aims to solve the problems of ultrasonic welding, hot melt welding and high-wave welding, as well as the automatic mass production of products for end users.

    Vent products automatic welding assembly equipment, in the vent membrane and automotive electronic components shell, outdoor electronic equipment, solution packaging, and even some medical equipment, automatic welding process, SST can give a complete set of solutions.

    Features
    • Automation

      Using automated equipment to load and unload materials or transfer large machine parts reduces the risk of accidents

    • Customization

      Provide users with customized solutions

    • Professional

      Have the ability to innovate in automation equipment and come up with new ideas, methods and technologies

    • Visual monitoring

      Ensure the stability and consistency of product quality through visual monitoring equipment

    • Increase productivity

      Improve product production speed and production efficiency

    • Traceability

      Laser marking of products online to improve product traceability

    Technical Parameters

      Typical case in the automotive field

    Car sensor

     

    Project Date2019-10-12

    Project Context

    Shenzhen XX Technology Co., Ltd. specializes in automotive sensors and is one of the major automotive sensor suppliers in China. It mainly works with internationally renowned auto parts and OEMs such as ZF, Magna, Bosch, Continental, GAC, and BYD. Matching.

    In the company’s pressure sensor project, it was necessary to balance the internal and external pressure difference of the pressure sensor to prevent condensation and to be waterproof, breathable, and dustproof. Therefore, they customized Spade’s welded waterproof and breathable membrane assembly and its PBT+30GF shell. welding. Through Spade’s years of experience in ventilation solutions and the customization of automated welding equipment, we have completed the automated assembly of pressure sensor components with an annual output of at least 1 million+ pieces.

    Other success stories in the automotive sector

    Automatic fitting and assembly of lamp back adhesive breathable products

      ECU shell is welded with welding vent membrane

      Car controller shell is welded with air-permeable membrane                             

      Wiper, shaking window motor and vent membrane welding

      Vent membrane welding of other automotive electronic components

      

       Electronic equipment field 

    Small home appliance equipment

     

    Project Date2020-06-20

    Project Context

    Guangdong XX Electric Co., Ltd. focuses on the development, design, manufacturing and sales of kitchen appliances, home care appliances, baby appliances, refrigeration appliances, personal care and beauty appliances and other categories of small household appliances. It has more than 30 specialized product companies. It has nearly 26,000 employees and more than 2,800 R&D personnel.
    In order to solve the problems of potential explosion, case deformation, waterproof failure and other problems caused by the continuous accumulation of gases generated during the battery operation process inside the electric toothbrush case, our company and their structural engineers provided them with breathable membranes and electric toothbrush cases. ABS provides automatic welding solutions and currently has more than one million annual products.

    Other success stories in the electronic equipment

    Shaver shell welded with vent membrane                                              

    Emergency outlet led lamps welded with vent membrane

    Installation of outdoor controller and adhesive vent membrane                           

    Gas electrochemical sensor welded with vent membrane

    Other areas of electronic equipment

       

     

    Solution packaging field

    breathable gasket Project Date:2021-05-01

    Project Context:

    Turkey XX is a Turkey-based manufacturer and global supplier of HDPE bottles, plastic barrels, cups, buckets, lids (with or without vents) and a leading company in Turkey as a solution provider in the agricultural and chemical fields one.

    In cooperation with them, in order to improve their production capacity and product quality, we provided them with a fully automatic solution breathable gasket welding machine to weld our breathable membrane with aluminum foil gaskets. Under the debugging of our professional team of engineers, this machine can fully meet its production needs, helping the company greatly improve its production efficiency, and the product qualification rate is as high as over 99%.

    Other success stories in the

    PE foam gasket welded with vent membrane                  

    PE or PVC aluminum foil gasers welded with vent membrane              

    Cap welded with vent membrane

    Special note: The automatic welding assembly equipment for breathable products is a derivative business of SST porous® vent solutions, which does not mean that we can solve all the technical problems. Please communicate with SST application engineer for specific problems.

      

    Compatible welding method

    Material Welding method
    Heated Dies Insert Molding Radio Frequency Ultrasonic
    ABS
    Acrylic
    EVA
    Latex
    NR
    PC
    PBT
    PE
    PP
    PVC
    Silicone
    PS
    Synthetic rubber
    PU

    ◎The representative air-permeable membrane is capable of welding with the target housing material

    Industry application
    Car sensor

    Shenzhen XX Technology Co., Ltd. specializes in automotive sensors and is one of the major automotive sensor suppliers in China. It mainly works with internationally renowned auto parts and OEMs such as ZF, Magna, Bosch, Continental, GAC, and BYD. Matching.

    In the company’s pressure sensor project, it was necessary to balance the internal and external pressure difference of the pressure sensor to prevent condensation and to be waterproof, breathable, and dustproof. Therefore, they customized Spade’s welded waterproof and breathable membrane assembly and its PBT+30GF shell. welding. Through Spade’s years of experience in ventilation solutions and the customization of automated welding equipment, we have completed the automated assembly of pressure sensor components with an annual output of at least 1 million+ pieces.

    Small home appliance equipment

    Guangdong XX Electric Co., Ltd. focuses on the development, design, manufacturing and sales of kitchen appliances, home care appliances, baby appliances, refrigeration appliances, personal care and beauty appliances and other categories of small household appliances. It has more than 30 specialized product companies. It has nearly 26,000 employees and more than 2,800 R&D personnel.
    In order to solve the problems of potential explosion, case deformation, waterproof failure and other problems caused by the continuous accumulation of gases generated during the battery operation process inside the electric toothbrush case, our company and their structural engineers provided them with breathable membranes and electric toothbrush cases. ABS provides automatic welding solutions and currently has more than one million annual products.

    Breathable gasket

    Turkey XX is a Turkey-based manufacturer and global supplier of HDPE bottles, plastic barrels, cups, buckets, lids (with or without vents) and a leading company in Turkey as a solution provider in the agricultural and chemical fields one.
    In cooperation with them, in order to improve their production capacity and product quality, we provided them with a fully automatic solution breathable gasket welding machine to weld our breathable membrane with aluminum foil gaskets. Under the debugging of our professional team of engineers, this machine can fully meet its production needs, helping the company greatly improve its production efficiency, and the product qualification rate is as high as over 99%.