Waterproof, breathable, sound-proof, dust-proof and explosion-proof solution manufacturer
SST-POROUS® Adhesive Vents Membrane provides you with a full range of breathable solutions designed to improve the performance reliability and extend the service life of outdoor electronic equipment. It is widely used in small appliances, lighting, solar and telecommunications systems, gas sensors, and heavy machinery, transportation or security monitoring equipment.
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Why choose SST Adhesive Vents Membrane?
Hard environment will reduce sensitive Performance reliability and longevity of outdoor electronic equipment. Manufacturers and converters know that high-performance venting is key to improving profitability and product value.
SST-POROUS® Adhesive Vents Membrane provides you with a full series of products designed to improve the performance reliability and extend the service life of outdoor electronic equipment. Breathable solution. Insmall appliances, lighting, solar and telecommunications systems, gas sensors, and heavy duty It is widely used in the fields of machinery, transportation or security monitoring equipment.
Quickly equalizes pressure to extend service life, effectively manages condensation, and reduces enclosure design complexity, weight and cost. Waterproof and breathable components
Reliable protection of sensitive electronic equipment from water and other liquids
Effectively shields against contaminants such as dirt, dust or salt
Ⅰ. Physical property parameters table of typical products
Type | Support material | Product number | Color | Thickness,mm | Typical breathability,ml/cm2/mim@7kPA | Water pressure resistant,KPA,50S | Protection level | Application |
BDW series | none | BD W0020045 | White | 0.2 | 300 | 90 | IP67,IP68 | Headlights, Ecu, etc. |
BD W00200100 | 100 | 50 | IP67,IP68 | |||||
BD G0020045 | Grey | 300 | 90 | IP67,IP68 | Headlights, Controllers, etc. | |||
BD01 series | Polyester nonwoven fabric | BD 0115022 | White | 0.18 | 300 | 100 | IP67,IP68 | Electric toothbrushes, Sensors, etc. |
BD 0115045 | 1000 | 60 | IP67,IP68 | |||||
BD 01150100 | 2000 | 20 | IP67,IP68 | |||||
BD 01150300 | 3000 | 10 | IP67 | |||||
BD04 series | Nylon fabric | BD 04100100-H | Black | 0.12 | 1300 | 50 | IP67,IP68 | Electric toothbrushes, Sensors, Headlights, etc. |
BD 04100300-H | 2500 | 40 | IP67 | |||||
BD 04100100-L | Lake Blue | 1300 | 50 | IP67,IP68 | ||||
BD 04100300-L | 2500 | 40 | IP67 | |||||
BD05 series | PP mesh | BD 0520045 | White | 0.22 | 800 | 30 | IP67,IP68 | Sensors, Solution packaging, etc. |
BD 05200300 | 3500 | 10 | IP67 | |||||
BD06 series | Polypropylene non-woven fabric | BD 0615045 | White | 0.18 | 500 | 50 | IP67,IP68 | Solution packaging, Electric toothbrush, etc. |
BD 06150100 | 1500 | 30 | IP67,IP68 | |||||
BD 06150300 | 3000 | 10 | IP67 |
Ⅱ、Product size and stacking method
Pile I | Pile II | NOTE |
1) Stacked naming of different products Stack I: BD01 series, BD04 series, BD05 series, BD06 series Stacking II: BDW series, BDG series 2) Code meaning A: Expanded polytetrafluoroethylene e-PTFE breathable membrane B: Double-sided tape C: Non-woven substrate D: reference thickness OD: outer diameter ID: inner diameter |
Ⅲ、Product standard
Size(mm) | Product identification | |||||||
ID | OD | — | ||||||
3 | 5 | BD01 series | BDG series | – | BD04系列 | – | – | – |
3 | 8 | – | BDG series | BDW series | BD04系列 | BD05系列 | – | – |
5 | 10 | – | – | – | BD04系列 | – | – | – |
7.1 | 12.7 | BD01 series | BDG series | – | BD04系列 | – | – | – |
10 | 15 | – | BDG series | BDW系列 | BD04系列 | – | BD06系列 | – |
12 | 20 | – | – | – | – | BD05系列 | – | – |
25 | 30 | BD01 series | BDG series | BDW系列 | BD04系列 | – | – | – |
30 | 35 | – | BDG series | BDW系列 | BD04系列 | – | BD06系列 | – |
35 | 40 | BD01 series | BDW系列 | BD04系列 | BD05系列 | – | – | |
※ Other custom sizes are available, but require are required.
※ Can provide coiled (single or multiple row), and disc vents |
Ⅳ、Test reports
Projects | IP rate test | Salt Spray test | Temperature test | Corrosive gas test | Humidity test |
Test conditions
temperature:85℃ humidity:85% |
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NO x 、SO x 、H 2 S、Cl x |
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Ⅴ、Operation guide
The picture on the left is a waterproof and breathable component with a support body, and the picture on the right is a waterproof and breathable component with pure e-PTFE membrane
1. General guidelines
When installing adhesive-backed waterproof and breathable products on the shell, the following comprehensive factors are very important.
Shell surface smoothness
Cleanliness of housing mounting surface
Surface profile of housing mounting surface
The surface energy of the housing mounting surface
Dwell time during application and cure time after application
2. Storage suggestions
Waterproof and breathable products should be stored indoors in a controlled environment for up to one year
Recommended storage conditions are a temperature of 21°C and a relative humidity (RH) of 50%
Store in original packaging and keep the environment clean
Avoid direct sunlight and keep away from heat sources —
3. Operation Guide
Operators should wear latex-free gloves or finger cots when handling adhesive-backed breathable products
Avoid direct contact with the product’s effective ventilation area (Figure 1) or adhesive ring
Keep all sharp or jagged items away from expanded polytetrafluoroethylene (e-PTFE) breathable membrane
4. Guide to removing the patch
The inner diameter of the backing paper roll is 76.2 mm
Waterproof and breathable products can be removed manually or with automatic equipment
To prevent damage to the product, do not pry the product away from the backing paper roll
When removing it manually, slowly roll up the liner under the waterproof and breathable product along the edge until the product is separated from the liner for use.
Use blunt-edged tweezers to remove the product from the pad (Figure 2)
5. Installation Guide
Ensure the vent and housing temperature is above 10 °C
Make sure the mounting surface of the enclosure is smooth, clean and free of oil, particles or other contaminants. No jagged or sharp edges that could damage the waterproof breathable product
The housing mounting surface can be cleaned with isopropyl alcohol
Before installing waterproof and breathable products, ensure that the housing installation surface is dry
A hole of at least 1 mm is usually recommended
Larger diameter vents may require multiple 1 mm holes (Figure 3)*
6. Positioning
Pure membrane type waterproof and breathable products can be installed on the inner or outer surface of the shell
Series products with a support layer can only be installed on the inner surface of the housing, with the side with the breathable membrane facing the outside (liquid)
Place the product along a flat vertical surface without water or other dirt accumulating on the surface.
You can mark or demarcate the “target area” on the shell where waterproof and breathable products are required to improve the accuracy of placing waterproof and breathable products.
Use the target box as a guide to place the waterproof and breathable products within the box
Note:For corrosive environments, a raised target zone around the vent installation location may help prevent damage to the vent edges.
7. Pressing – suitable for semi-automatic systems
For excellent press head design and proper application pressure, follow these general recommendations:
The press head should be made of soft rubber (hardness 20 – 40 Shore A) with a uniform thickness and a thickness of at least 5.0 mm
The press head should be perpendicular to the housing mounting surface and positioned to apply pressure to the target/ guard ring
According to the size of the adhesive ring, apply a uniform pressure of approximately 2.07 bar on the adhesive area of the waterproof and breathable product. The force on the surface of the pressing head should be appropriate to prevent pressure on the breathable area of the waterproof and breathable product.
The dwell time of the pressing head should exceed 5 seconds
Leave it for 24 hours before starting to use or test it
These steps are necessary to ensure that the product adheres firmly to the case
8. Pressing – suitable for manual installation<&== &span>
Make sure the entire adhesive ring is close to the surface of the case
Use your fingers to gently press at least two circles along the circumferential area of the adhesive ring to ensure that the waterproof and breathable product is firmly bonded to the shell. Be careful not to touch the center of the breathable area (Figure 5)
Leave it for 24 hours before starting to use or test it
These steps are necessary to ensure that the product adheres firmly to the case
9. Final inspection
If a target ring is used, the product should be completely within the target frame and not pressed against the frame walls
Once installation is complete, the product should not be relocated
Damage can occur when venting products are removed from the mounting surface
In summary, the application of breathable caps can effectively prevent fog and water vapor condensation, protect lamp components, balance internal and external air pressure, and increase heat dissipation, thereby improving the performance and reliability of car headlights. Provide guarantee for driving safety.
In general, the application of breathable membranes in security equipment has the advantages of waterproof and breathable, dustproof and antifouling, temperature balance and air pressure balance. It can keep the inside of the equipment dry and clean, reduce maintenance costs, and also improve the stability and service life of the equipment.
In general, the application of breathable membranes in pressure sensors can protect the inside of the sensor from liquid erosion and contaminants, while maintaining a dry and clean environment inside the sensor to ensure the accuracy of the sensor. strength, stability and long-term reliability.
Sensors, ECUs, automotive electronic components, electric toothbrushes, toothbrushes, shavers, sweeping robots, robotic lawn mowers
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Smartphones, smart watches and other wearable devices, walkie-talkies, headphones, smart speakers, smart home devices
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Phone:
+86 0592-6519010
+86 18695679892
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Address:
Yongshun Industrial Park (Factory), No. 66, Xinban Road, Jimei District, Xiamen City, Fujian Province,China
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