Automotive Industry Solution

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Issues that need resolving
  1. Lithium battery pack breathable
  2. Waterproof and breathable for electronic equipment
  3. Engine waterproof and breathable
  4. Waterproof and breathable car lights
  5. The brake system is waterproof and breathable
  6. The chassis is waterproof and breathable

The superior performance and unique design of Spade’s products in the automotive manufacturing industry make your use reliable!

  • Waterproof, dustproof, oil-proof, protection level reaches IP6K9K
  • Prevent condensation and fogging and extend product service life
  • Heat dissipation and balancing pressure difference. Improve product integrity
  • Resistant to chemical agents, high and low temperature, anti-aging, etc., improving the reliability of products in harsh environments
  • The shell material is made of plastic commonly used in automobiles, and it can be installed quickly and reliably (welded breathable membrane, snap-on type, press-in type, adhesive-backed breathable membrane)
Typical application

Product industry application
Automotive Lighting

Lamps: Headlights, taillights, fog lights, turn signals, grille lights, interior lights

Car lights can be divided according to their functions: headlights, taillights, fog lights, turn signals, grille lights, interior lights, license plate lights, etc. Car lights are both functional and decorative. Due to their many functions, car lights are components that are prone to failure, are difficult to hide, and are easily complained by consumers.

Among the common faults of car lights, fogging and insufficient brightness are both related to the ventilation function, and the other is insufficient brightness of the car lights. The reasons for fogging of car lights are complicated and related to the environment, the structure of the car lights, and the direction and speed of the internal air flow. One of the important reasons why the car lights are not bright enough is that the car lights are not able to withstand changes in the environment. Choosing the right breathable product will significantly reduce the incidence of these two failures.

The effects of breathable products on car lights include the following:

  1. Prevent fogging from inside the car lights: Breathable products can allow the moisture inside the car lights to be discharged in time. Avoid fogging inside the headlights in humid weather or after washing the car, which may affect driving safety.
  2. Prevent condensation inside the car lights: When the vehicle is driven in a high temperature environment, the inside of the car lights will Heat is generated. When the vehicle is parked, the heat inside the lights will gradually dissipate, causing condensation inside the lights. Breathable products can quickly drain the moisture inside the car lights and prevent condensation inside the car lights.
  3. Prolong the life of car lights: Breathable products can effectively prevent water accumulation, oxidation and corrosion inside the car lights. Thereby extending the service life of the car lights.
  4. Improve the brightness of car lights: Breathable products can ensure smooth ventilation inside the car lights and avoid overheating of the bulbs. Affects the brightness of car lights.

In short, Spade’s breathable products play an important role in protecting car lights. They can not only improve driving safety, but also extend the service life of car lights and increase their brightness.

Related products related to Spade include: Adhesive Vent membrane, Vent Cap

Automotive Electronic Control Units

ECU (Engine Control Unit) is the core component of modern automobile engine control system. It is responsible for monitoring and controlling Engine operating conditions to ensure the engine is running at its best. Breathable products can be used as important components of ECUs in automobiles for the following reasons:

  1. Protect the ECU from the external environment: Breathable products can prevent water, dust, and grease from accumulating inside the ECU and other impurities enter, thus protecting the ECU from the external environment.
  2. Improve the heat dissipation effect of the ECU: Breathable products can allow air circulation inside the ECU and enhance the heat dissipation capacity of the ECU. , maintain a stable operating temperature of the ECU and improve the reliability of the ECU.
  3. Prevent moisture inside the ECU: Breathable products can allow moisture inside the ECU to be discharged in time to prevent the ECU from Excess moisture inside causes short circuit or circuit aging.
  4. Enhance the protective capabilities of the ECU: Breathable products can increase the waterproof and dustproof capabilities of the ECU, effectively reducing ECU failure rate.

In summary, Spade breathable products can be used as important components of the ECU to protect the ECU from the impact of the external environment, improve the heat dissipation effect and protection capabilities of the ECU, ensure the reliable operation of the ECU, thereby improving the performance of the vehicle. performance and security.

Related products related to Spade include: Snap Fit Vent Valve, Weldable Vent membrane

Interior Electronic Equipment

In-car electronic equipment: Navigation system, display system, communication controller

Compared with the working environment of automobile exterior, chassis, engine compartment and interior parts, the working environment is not so “harsh”. With the development of automobile smart cockpits, autonomous driving, and automobile Internet, the number and sophistication of electronic devices in the car are increasing, and the in-car voice interaction system will also contain a large number of microphones and speakers. Different parts of audio equipment have different protection requirements. For example, the main control panel in the car requires a breathable membrane to balance the pressure difference and a dust-proof and sound-permeable membrane to transmit sound. The car tail cover needs to be equipped with a waterproof and breathable membrane. Failure of electronic equipment in the car will also lead to serious consequences. To improve the reliability of electronic equipment in the car, installing breathable products is an economical and effective solution.

Breathable products can be used as important components in cars to protect electronic equipment in the car. Their main functions are as follows:

  1. Prevent electronic equipment in the car from getting damp: Breathable products can allow moisture in the car to be discharged in time, thereby preventing Electronic equipment in the car is affected by moisture, which reduces the failure rate of the equipment.
  2. Prevent electronic devices from short-circuiting or overheating: Breathable products can maintain air circulation in the car and enhance electronic devices The heat dissipation ability prevents electronic equipment from being damaged due to overheating or short circuit.
  3. Improve the lifespan of electronic equipment:Ventilating products can prevent water, grease and other impurities from accumulating inside electronic equipment into, thereby extending the life of electronic equipment.
  4. Enhancing the protective capabilities of electronic equipment: Breathable products can increase the waterproof and dustproof capabilities of electronic equipment. Protect electronic equipment from the external environment.

In short, Spade breathable products can be used in cars as an important component to protect electronic equipment in the car, prevent the equipment from moisture, overheating or short circuit, extend the service life of the equipment, enhance the protective capabilities of the equipment, and improve the vehicle performance and security.

Related products of SST include: Snap Fit Vent Valve, Weldable Vent membrane, Srew In Vent Valve
Powertrain System

Powertrain system: Transmission, SCR, urea pump, front drive module, rear drive module, EPS

Powertrain refers to a series of components and components on a vehicle that generate power and transmit it to the road. It contains the core technology of the car and determines the mobility, economy and environmental protection of the car.

Most of the components of the powertrain are in the chassis of the car and are directly affected by the external environment. Temperature changes and air pressure changes during normal driving can directly act on chassis components, causing chassis components to withstand the impact of temperature and pressure. In rainy days or when the car is wading in water, chassis components will be immersed in water and directly affected by rapid changes in water pressure and temperature.

Breathable products can be used as important components in the automotive powertrain system, and their main functions are as follows:

  1. Improve the heat dissipation capacity of the powertrain system:Breathable products can allow air circulation inside the powertrain system , enhance the heat dissipation capacity of the system and maintain the stable operating temperature of the system, thereby improving the performance and reliability of the system.
  2. Prevent moisture and contamination in the powertrain system: Breathable products can prevent accumulation of moisture inside the powertrain system. Water, dust, grease and other impurities enter, thus protecting the system from the external environment.
  3. Enhance the sealing performance of the powertrain system: Breathable products can increase the waterproofing and waterproofing of the powertrain system. Dust-proof ability can effectively reduce the leakage rate of the system and improve the operating efficiency of the system.
  4. Ensure the stability of the powertrain system: Breathable products can prevent the powertrain system from moisture Failure occurs due to excessive entry or impurities, thereby ensuring the stability and reliability of the system.

In short, Spade breathable products play an important role in the automotive powertrain system. They can improve the heat dissipation capacity of the system, prevent the system from moisture and contamination, enhance the sealing performance of the system, and ensure the stability of the system. performance and reliability, thereby improving vehicle performance and safety.

Related products of SST include: Snap Fit Vent Valve, Weldable Vent membrane, Srew In Vent Valve

New Energy Vehicles

New energy vehicles: Power battery pack, battery controller, drive motor, motor controller, reduction gearbox, DCDC, OBC, vehicle controller, thermal management system, 48V battery pack, inverter, PCU, generator

Among various components of new energy vehicles, breathable products can play an important role in the following aspects:

  1. Power battery pack: Breathable products can maintain air circulation inside the power battery pack and enhance the heat dissipation capacity of the battery , prevent the battery from overheating, thereby extending the service life of the battery and improving the safety of the battery.
  2. Battery Controller: Breathable products can prevent the battery controller from malfunctioning due to the ingress of moisture or impurities. , thereby ensuring the stability and reliability of the controller.
  3. Drive motors and motor controllers:Venting products can improve the heat dissipation capabilities of drive motors and motor controllers , prevent the motor from overheating or short circuit, thereby extending the service life of the motor and improving power output efficiency.
  4. Reduction gearbox, DCDC, OBC: Breathable products can prevent reduction gearbox, DCDC, OBC and other components from being damaged due to Failure occurs due to excessive moisture or impurities entering, thereby ensuring the stability and reliability of each component.
  5. Vehicle Controller: Breathable products can prevent the vehicle controller from being damaged due to the entry of moisture or impurities. failure, thereby ensuring the stability and reliability of the controller.
  6. Thermal management system: Breathable products can improve the heat dissipation capacity of the thermal management system and prevent the system from overheating or overloading , thereby ensuring the energy efficiency and security of the system.
  7. 48V battery pack and inverter: Breathable products can maintain air circulation inside the 48V battery pack and enhance The inverter’s heat dissipation ability prevents the battery from overheating or short circuiting, thereby extending the life of the battery and inverter.
  8. PCUs and generators: Venting products can prevent PCUs and generators from being damaged by moisture or impurities. failure to ensure the stability and reliability of each component.

In short, breathable products play an important role in various components of new energy vehicles. They can improve the heat dissipation capacity of the system, prevent components from moisture and contamination, enhance the sealing performance of components, and ensure the stability of the system. performance and reliability, thereby improving the performance and safety of new energy vehicles.

Related products of SST include: Explosion-proof valve, Snap Fit Vent Valve, Weldable Vent membrane, Srew In Vent Valve

Sensors

Sensors: Position sensor, temperature and humidity sensor, oxygen sensor

There are more than 100 types of automotive sensors, which can be divided into categories such as displacement, force, speed, temperature, flow, and gas composition according to physical quantities. In terms of installation location, it can be installed in suspension, interior, exterior, engine compartment, etc. If the sensor fails, it will cause the corresponding device to fail, sometimes causing serious consequences. Therefore, the stable and reliable operation of the sensor is very important for the car.

If the sensorrequires stable operation, it needs to ensure that it works within a tolerable temperature and humidity range, and the internal and external pressure difference also needs to be kept at an extremely low state. Some sensors work in harsh environments and require the installation of waterproof and breathable products.
The main functions of breathable products in automotive sensors include the following:

  1. Prevent water accumulation: Breathable products can prevent rain or other liquids from entering the inside of the sensor and keep the sensor normal working status to reduce sensor damage caused by water accumulation.
  2. Dust-proof and anti-fouling: Breathable products can prevent dust, fine particles and other impurities from entering the sensor, reducing The impact of impurities on the sensor maintains the accuracy and stability of the sensor.
  3. Maintain ventilation: Breathable products allow air to circulate freely and maintain a balance between the air pressure inside the sensor and the external environment. , to avoid air pressure differences caused by temperature changes and reduce the risk of sensor drift.
  4. Extended life: Breathable products effectively protect the internal components of the sensor from moisture and corrosion, thereby extending the sensor life service life.
  5. Improving performance stability: Breathable products can reduce the humidity inside the sensor and reduce damage caused by humid weather. Reduce the risk of failure and improve the performance stability of the sensor.

In summary, breathable products play an important role in automotive sensors, which can protect the sensors from the external environment and improve the reliability and stability of the sensors.

Related products of SST include: Weldable Vent membrane,Adhesive Vent membrane,

Autonomous driving

Autonomous driving: Millimeter wave radar, ultrasonic radar, vehicle camera, lidar, autonomous driving controller

Autonomous driving hardware can be divided into three parts according to functions: Perception, control, and execution. Perception equipment includes lidar, vehicle cameras, millimeter wave radar, ultrasonic radar, etc. Control devices include controllers of various algorithms, as well as cloud big data including technologies such as fuzzy reasoning, reinforcement learning, neural networks, and Bayesian networks. Implementation equipment includes brake steering lights, etc.

Whether consumers or car manufacturers, the most important thing about autonomous driving is safety, which is the basis of all autonomous driving functions. Although algorithms and big data can improve the accuracy of decision-making, what is more important is the accuracy of the original data input. If the data input by the perception layer equipment is inaccurate and the decision-making layer hardware equipment fails, it will be fatal to the entire system. The working environment of these equipment is relatively complex, and breathable products are needed to improve the stability and reliability of their work.

Then, the role of breathable products in various components of autonomous driving vehicles mainly includes the following aspects:

  1. Millimeter wave radar and ultrasonic radar: Breathable products can maintain the balance of air pressure between the inside of the radar and the outside world to avoid Radar ranging errors increase due to changes in air pressure, thereby improving radar accuracy.
  2. Car cameras: Breathable products can prevent camera lenses from fogging or condensation caused by moisture or temperature changes. Expose, maintain the clarity of the camera, and improve the quality and stability of the image.
  3. Lidar: Breathable products can maintain the balance of air pressure between the inside of the lidar and the outside world to avoid changes in air pressure This results in an increase in the lidar ranging error, thereby improving the accuracy of the lidar.
  4. Autonomous driving controller: Breathable products can prevent controller components from moisture or temperature changes Corrosion or short circuit and other faults, maintain the normal working status of the controller and improve the reliability and stability of the controller.

In short, breathable products play an important role in various components of automatic driving. They can maintain the balance of internal and external air pressure, prevent the impact of environmental factors such as moisture on components, and improve the accuracy and accuracy of each component. Reliability, thereby enhancing the safety and stability of autonomous vehicle driving.

Related products of SST include: Snap Fit Vent Valve, Weldable Vent membrane, Srew In Vent Valve ,Adhesive Vent membrane 

Motor

Motor: Wiper motor, window motor, cooling motor, starter motor

Small automobile motors are important components for realizing additional functions of automobiles. The functions of wiper motor, window rolling motor and starter motor are all directly felt by consumers.

The impact of breathable products on motors mainly involves the following aspects:

  1. Wiper motor: Breathable products may introduce dust and particles into the working environment of the wiper motor. and other pollutants. These pollutants may enter the inside of the motor and affect the normal operation of the motor. Therefore, appropriate protective measures, such as filters or seals, can help reduce the entry of dust and particles.
  2. Window motor: The use of breathable products may cause increased air flow around the window motor. This affects the heat dissipation effect of the motor. Long-term high-temperature operation may cause the motor to overheat and reduce its life. Therefore, proper heat dissipation design is necessary, such as heat sinks or fans.
  3. Cooling Motor: Breathable products may introduce outside air, increasing the cooling efficiency of the cooling motor. However, if the air in the breathable product contains moisture with high humidity, it may cause a humid environment inside the motor and damage the insulation performance of the motor. Therefore, you should ensure that breathable products have good waterproof properties.
  4. Starter motor: Breathable products have less impact on the starter motor because the starter motor is in normal operation. Breathing is usually not required. However, the use of breathable products may change the air flow around the motor, thereby affecting the motor’s starting process. Therefore, it should be ensured that the venting product does not interfere with the starting operation of the motor.

In general, the impact of breathable products on motors is mainly reflected in the entry of pollutants, heat dissipation effect, insulation performance and starting process. When designing and selecting breathable products, these factors should be considered and corresponding measures should be taken to ensure the normal operation of the motor.

Related products of SST include: Weldable Vent membrane, Adhesive Vent membrane 

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